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Aircraft NDT
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Aircraft Non-Destructive Testing (NDT)

Fast. Reliable. Ready When You Are.

West Star Aviation delivers a complete line of NDT on your aircraft. Our certified team of aircraft NDT technicians deliver precise, reliable inspections—whether at one of our nationwide MRO facilities or on-site at your location. We ensure compliance with manufacturer requirements, industry standards, and all applicable ASTM, API, ASME, AWS, and SAE specifications to guarantee the highest level of safety and accuracy in every inspection.

As an industry leader in Aircraft on Ground (AOG) NDT support, we specialize in a comprehensive range of advanced non-destructive testing methods for your aircraft, including:

Magnetic Particle Testing (MT)
Visual Testing (VT)
Borescope Inspections
Radiography Testing (RT)
Film Radiography
Penetrant Testing (PT)
Eddy Current Testing (ET)
Ultrasonic Testing (UT)
Ultrasonic Thickness Testing (UTT)

Our expert aircraft NDT services help detect hidden defects, prevent failures, and extend the life of critical aircraft components, ensuring airworthiness and operational efficiency.

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More Information About Our Aircraft NDT Services

Magnetic Particle Testing (MT)

Magnetic Particle Testing (MT) is an NDT inspection method used to detect surface and near-surface cracks, fractures, and discontinuities in ferromagnetic materials such as steel and iron. This method applies a magnetic field and introduces iron particles to reveal defects in aircraft components like landing gear, engine mounts, and structural components. MT is widely used in aircraft maintenance and aerospace quality control to ensure structural integrity.


Visual Testing (VT)

Visual Testing (VT) is the most common non-destructive inspection technique, involving a trained NDT technicianexamining components for visible defects, cracks, corrosion, wear, or damage. This method is often the first step in aircraft inspections and is used in conjunction with advanced NDT techniques such as eddy current testing (ET) and ultrasonic testing (UT) for deeper analysis.


Borescope Inspections

Borescope Inspections use high-resolution cameras and flexible fiber-optic scopes to inspect hard-to-reach areaswithin aircraft engines, turbine blades, fuel systems, and hydraulic components. This remote visual inspection (RVI) technique allows technicians to detect internal corrosion, cracks, foreign object debris (FOD), and other defects without disassembly, minimizing aircraft downtime.


Radiography Testing (RT)

Radiographic Testing (RT) is an advanced NDT method that uses X-rays or gamma rays to detect internal defects, hidden cracks, and voids within aircraft structures, welds, and composite materials. RT provides a detailed view of subsurface defects in aluminum, titanium, and composite airframe components, ensuring airworthiness and compliance with FAA and aerospace industry standards.


Film Radiography

Film Radiography is a traditional non-destructive inspection method using X-ray film to capture high-resolution images of aircraft structures and components. This method is widely used in aerospace NDT to inspect weld integrity, metal fatigue, composite delamination, and hidden corrosion. Although digital radiography is gaining popularity, film radiography remains a gold standard for detailed aircraft inspections.


Penetrant Testing (PT)

Liquid Penetrant Testing (PT), or Dye Penetrant Inspection (DPI), is a highly effective method for detecting surface cracks, pinholes, and defects in non-porous aircraft components, including aluminum, titanium, and composite materials. This technique uses fluorescent or visible dye that seeps into flaws, making them visible under ultraviolet (UV) light or white light. PT is essential for aircraft structural integrity checks and maintenance inspections.


Eddy Current Testing (ET)

Eddy Current Testing (ET) is a highly sensitive electromagnetic NDT technique used for detecting cracks, corrosion, and material thinning in aircraft fuselage skins, wing structures, and fastener holes. ET is widely used in aviation maintenance, aerospace manufacturing, and FAA-certified inspections due to its ability to detect fatigue cracks and hidden defects in aluminum, titanium, and other conductive materials without requiring surface preparation.


Ultrasonic Testing (UT)

Ultrasonic Testing (UT) is a high-frequency sound wave inspection method used to detect internal defects, delaminations, and thickness variations in aircraft structures, composite materials, and metallic components. UT plays a crucial role in aircraft MRO (Maintenance, Repair, and Overhaul), helping technicians locate subsurface defects, weld discontinuities, and material degradation to ensure FAA compliance and aerospace safety.


Ultrasonic Thickness Testing (UTT)

Ultrasonic Thickness Testing (UTT) is a specialized NDT method designed to measure material thickness and detect corrosion, erosion, and thinning in aircraft structures. UTT is widely used in aircraft skin inspections, fuel tank integrity checks, and engine component evaluations. This FAA-approved inspection technique ensures that aircraft meet strict safety and operational standards while reducing the risk of unexpected structural failures.

Our aircraft NDT technicians are certified to Level II and Level III in accordance with ASNT’s SNT-TC-1A and CP-189 standards, ensuring industry-leading expertise and compliance.

  • FAA
  • EASA
  • ANAC
  • AFAC
  • DCA
  • CAA
  • TCCA
  • BCAA

✅ FAA-Approved Repair Station
✅ Certified Level II & III Technicians
✅ Fast AOG Response Times
✅ Advanced aircraft NDT Technology & Equipment
✅ Mobile & On-Site Inspections Available

✅ 24/7/365 Aircraft on Ground (AOG) NDT Support
✅ Mobile Inspection Teams
✅ Rapid Turnaround at Nationwide MRO Facilities
✅ On-Site Ultrasonic, Eddy Current & Radiography Testing

✅ Phased Array Ultrasonic Testing (PAUT)
✅ Computed Radiography (CR)
✅ Infrared Thermography
✅ Digital X-Ray Imaging
✅ Shearography

Mark White

RSM, California

Dave Godo

RSM, Ohio Valley

Mark Daniels
Tim Cane
Robbie Johnson

RSM, Mid Atlantic

Santiago Carol

RSM, Latin America

Steve Fleeman

RSM, Landing Gear

Contact Us

WSAA will be piloted at the East Alton, IL facility with the first round of apprentices anticipated to start in August 2024. For more information on West Star Aviation employment or WSAA apprentice selection criteria, please visit www.weststaraviation.com/wsaa-academy or contact Katie Johnson (katiejohnson@wsa.aero) or Dave Lagermann (dlagermann@wsa.aero).

Application & Selection Process

Before applying, please be aware of the standards of conduct for employment with West Star along with the strict requirements below while attending WSAA.

  • Working in Aviation requires a commit to being drug-free.  Pre-employment drug testing along with random and reasonable suspicion testing is required for all companies employing people working in safety sensitive positions. The position you are considering applying for is safety sensitive.  If hired, you must pass a DOT drug test to start working, if you fail the job offer is rescinded.  If you pass, you must remain drug-free during employment, failing a random or reasonable suspicion test may result in termination of employment.  Please note: marijuana is legal in certain states however the FAA follows Federal law where marijuana is illegal.  This means testing positive for marijuana, or any other illegal drug, will prevent you from working in Aviation. 
  • The first 7.5 months will follow a strict schedule: Monday – Friday 7:00am – 3:30pm (breaks and meal periods provided). 
  • The expectation is to arrive inside the learning center and clocked in at 7:00am.
  • While attending WSAA, no more than 4 hours a week can be missed.  Extenuating medical circumstances will be given full consideration with supporting documentation.
  • WSAA follows an FAA approved curriculum which has certain requirements including attendance. 
  • Testing for the FAA license at the conclusion of WSAA is required, along with passing.  Two opportunities to test will be provided, if needed.  Employment may terminate if the FAA license is not obtained.
  • Candidates will be contacted to complete pre-screening assessments and questionnaires. 
  • Qualified candidates will be contacted in late November and scheduled for a tour and interview with Hiring Managers at West Star Aviation in East Alton, IL.
  • To be qualified, candidates must pass the pre-screening process along with submitting a negative DOT drug test result.
  • Finalists will be selected after onsite interviews. Job offers will be extended in mid-December with a start date of January 9, 2024.
  • Pay while learning in the Academy will be $20 per hour.  Upon successfully graduating and obtaining your FAA license, pay will increase to $27 per hour.