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Embraer Legacy 450/500 Thrust Reverser Corrosion:

Embraer Legacy 450/500 Thrust Reverser Corrosion
Embraer Legacy 450/500 Thrust Reverser Corrosion

Embraer Legacy 450/500 operators should be aware of corrosion issues in HTF TRUs coated with CA8000 on the TRU doors and beams of the inner washed gas path surfaces.  

Honeywell has introduced the Mapaero coating as an improved protective coating applied to the gas path surfaces of the TRU.

  • SIL AS907 Thrust Reverser Unit (TRU) – MAPAERO Overview: New Service Information Letter issued from HW changing the top coat from the old CA8000 material to the Mapaero XS420 Black Top Coat
  • Repair Scheme no 433 Rev D: TR inspection and repair process, this is the current revision updating the paint from CA8000 to the Mapaero topcoat
  • GKN-TV-19182 Issue 3 – 3rd Sept-20_sign_28Sep20: Letter from GKN for instructions to obtain a Technical Variance and Fly-On if repair cannot be completed during current MX event

Operators should be aware that the Mapaero XS420 Black Top Coat has a long lead time and should plan ahead if addressing this repair outside of the 60-month inspection.   Expect a lead time of 3 weeks to complete permanent repair which includes TR bucket R&R, removal of corrosion, measurements/NDT and repainting of TR buckets. 

Contact any of our Program Managers at our three West Star Authorized Embraer Service Center facilities
(ALN, GJT & CHA) with questions on warranty coverage or to schedule your work.

Mark Crotty

Mark Crotty

Embraer Program Manager
(ALN)
Office 618.390.1114
mcrotty@wsa.aero

Mike Forehand

Michael Forehand

Embraer Program Manager
(CHA)
Office 618.258.8863
mforehand@wsa.aero

Tom Modrick

Tom Modrick

Program Manager, Textron / Embraer
(GJT)
Office 970.248.5279
tmodrick@wsa.aero

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Contact Us

WSAA will be piloted at the East Alton, IL facility with the first round of apprentices anticipated to start in January 2024. For more information on West Star Aviation employment or WSAA apprentice selection criteria, please visit www.weststaraviation.com/careers or contact Katie Johnson (katiejohnson@wsa.aero) or Dave Lagermann (dlagermann@wsa.aero).

Application & Selection Process

Before applying, please be aware of the standards of conduct for employment with West Star along with the strict requirements below while attending WSAA.

  • Working in Aviation requires a commit to being drug-free.  Pre-employment drug testing along with random and reasonable suspicion testing is required for all companies employing people working in safety sensitive positions. The position you are considering applying for is safety sensitive.  If hired, you must pass a DOT drug test to start working, if you fail the job offer is rescinded.  If you pass, you must remain drug-free during employment, failing a random or reasonable suspicion test may result in termination of employment.  Please note: marijuana is legal in certain states however the FAA follows Federal law where marijuana is illegal.  This means testing positive for marijuana, or any other illegal drug, will prevent you from working in Aviation. 
  • The first 7.5 months will follow a strict schedule: Monday – Friday 7:00am – 3:30pm (breaks and meal periods provided). 
  • The expectation is to arrive inside the learning center and clocked in at 7:00am.
  • While attending WSAA, no more than 4 hours a week can be missed.  Extenuating medical circumstances will be given full consideration with supporting documentation.
  • WSAA follows an FAA approved curriculum which has certain requirements including attendance. 
  • Testing for the FAA license at the conclusion of WSAA is required, along with passing.  Two opportunities to test will be provided, if needed.  Employment may terminate if the FAA license is not obtained.
  • Candidates will be contacted to complete pre-screening assessments and questionnaires. 
  • Qualified candidates will be contacted in late November and scheduled for a tour and interview with Hiring Managers at West Star Aviation in East Alton, IL.
  • To be qualified, candidates must pass the pre-screening process along with submitting a negative DOT drug test result.
  • Finalists will be selected after onsite interviews. Job offers will be extended in mid-December with a start date of January 9, 2024.
  • Pay while learning in the Academy will be $20 per hour.  Upon successfully graduating and obtaining your FAA license, pay will increase to $27 per hour.